Kidde 3102773-EN R002 Genesis LED Quality Plan

LED Quality Plan 3102773 EN REV 002 ISS 23AUG21 2021 Carrier All rights reserved access to copying use of or disclosure of this artifact or any its features is strictly prohibited Your access to or possession of a copy of artifact is pursuant to a limited license ownership of the artifact and any media remain with Carrier and patents EDWARDS is a trademark of Carrier is a trademark of Carrier trade names used in this document may be trademarks or registered of the manufacturers or vendors of the respective products information For contact information see www edwardsfiresafety com 1 2 3 4 A B information ii 1 2 and approval 3 assurance 5 approach 6 development planning 6 requirements 7 7 to manufacturing 7 article testing 8 trial testing 8 9 10 and process planning 10 material quality assurance 11 assurance 12 assurance 14 information collection and feedback 16 assembly 17 audit and customer quality support 19 20 monthly reliability audit 20 analysis corrective and preventative actions 21 material support 21 process in the U S 23 process 24 LED SKUs FAI audit process requirements 26 production and test flowcharts 33 Manufacturing Process PCBA and Subassemblies 34 3102773 EN REV 002 ISS 23AUG21 information document is the quality plan created during the design manufacture reliability assurance and quality support phases of the project to develop Genesis LED quality plan conforms to and exceeds the requirements of the Carrier Excellence Cx standard as well as the of UL ULC and other regulatory agencies This plan and subsequent updates to the plan a continuing resolve to make products as reliable and consistent as one would expect for life safety operation In all cases ensurances are put in place for the system to operate reliably without the life safety aspect of operation The Quality Plan in general verifies that all stages of the NPD Product Development process are completed according to the standards this process is shown in the Quality Plan Figure 1 below 1 Standard Quality Plan flowchart 3102773 EN REV 002 ISS 23AUG21 of liability the maximum extent permitted by applicable law in no event will Carrier be liable for any lost profits or opportunities loss of use business interruption loss of data or any other indirect special incidental or damages under any theory of liability whether based in contract tort negligence product liability otherwise Because some jurisdictions do not allow the exclusion or limitation of liability for consequential or damages the preceding limitation may not apply to you In any event the total liability of Carrier shall not the purchase price of the product The foregoing limitation will apply to the maximum extent permitted by law regardless of whether Carrier has been advised of the possibility of such damages and regardless whether any remedy fails of its essential purpose with these manual applicable codes and the instructions of the authority having jurisdiction is every precaution has been taken during the preparation of this manual to ensure the accuracy of its Carrier assumes no responsibility for errors or omissions 3102773 EN REV 002 ISS 23AUG21 3102773 EN REV 002 ISS 23AUG21 1 2 and approval 3 3102773 EN REV 002 ISS 23AUG21 1 Introduction plan defines activities carried out to ensure the product line meets all required functional performance and reliability criteria The approach is error prevention and the purpose in the long term is to cost and required quality while performing proactive efforts to eliminate the sources of potential errors failures This quality plan aims to prevent errors and provides feedback mechanisms for corrective and actions This helps to lessen any chances of unforeseen errors document applies to the Edwards Genesis LED products The emphasis is on the chapters on design manufacturing processes reliability practices and customer quality support There are other aspects of this document to cover the entire project from the planning stage to obsolescence quality management system is based on the Carrier Quality Tools standard This is reflected in a Quality Management Manual QSMM with all applicable documents listed The eight main components are Scope Normative reference Terms and definitions Quality management system Management responsibility Resource management Product realization Measurement analysis and improvement 3102773 EN REV 002 ISS 23AUG21 1 Introduction Quality Assurance QA program applies to Product planning Process planning Supplier quality Processes and resources Documentation and training Customer support and service Feedback and measurements and approval quality plan for the Genesis LED project is updated and controlled by the Quality Assurance group of as needed This helps to lessen any chances of unforeseen errors 3102773 EN REV 002 ISS 23AUG21 1 Introduction 3102773 EN REV 002 ISS 23AUG21 2 assurance approach 6 development planning 6 and mechanical engineering 6 engineering 6 requirements 7 7 to manufacturing 7 article testing 8 trial testing 8 3102773 EN REV 002 ISS 23AUG21 2 Design assurance approach Genesis LED fire and alarm notification devices are designed using the guidelines of the Design Control Manual DCMM and the Carrier Passport process mechanical and firmware designs are subjected to a series of engineering design reviews Product reviews are held with members from Marketing Engineering Compliance Testing Reliability Sourcing Manufacturing and Quality Assurance to assure a high level of quality is maintained before releasing product or revision to manufacturing Manufacturing is involved in all applicable areas early in the process development planning development begins by planning and developing the customer voice using the Agreed Terms of ATOR A project plan detailed architectural and functional specification and verification validation methodology are then employed The project schedule is developed and followed by the team and includes activities that affect project delivery such as design validation compliance testing design verification etc and mechanical engineering purchased part specifications PPS bills of material BOM and system hardware specifications are by the Engineering Change system to meet the requirements of the ATOR The system hardware describes the module breakouts electrical interfaces system application system power system expansion plan system test plan and prototype requirements Board level specifications each printed circuit board assembly include information on the sequence of operation a block diagram constraints firmware requirements test plan and target cost design specifications cover mechanical parts enclosures and metal work All design documentation printed circuit board constraints are reviewed by Engineering The schematic and printed circuit board layout reviewed by Advanced Manufacturing for testability and manufacturability considerations uses the requirements to do the design verification validation planning and testing engineering System Design Document SDD is created based on the ATOR one SDD is created for hardware and one is created for firmware The senior design team reviews the documents The firmware is then coded and