Simplex 4098 Weatherproof Enclosure Installation Instructions

Introduction Weatherproof Enclosure Instructions 4098 9845 is a UL approved NEMA 4x rated enclosure for use with Simplex two and four air duct sensors This publication describes the installation procedure for the 4098 9845 Enclosure and duct detector sensor housing This enclosure allows external of the following units 2 wire air duct detector w relay 2 wire air duct sensor 4 wire air duct sensor 2 wire air duct detector 4 wire air duct detector Standalone air duct detector Contents Shipment unpacking your Simplex product inspect the contents of the carton for shipping damage If is apparent immediately file a claim with the carrier and notify Simplex Ship group 748 accompanies the weatherproof enclosure and contains the parts listed in the following table 8 32 x 0.38 Self Drilling 10 x 1.00 Stopper Exhaust Inlet Retainer tube large round mounting hole small round keyhole shape Nut 8 32 Washer 8 8 32 x 0.50 Tools following tools are required to install the weatherproof enclosure Electric Drill Duct Tape 3 8 and 1 1 2 Hole Saws Level Diameter Drill Bit this Publication publication discusses the following topics Page 1 Prepare the Enclosure for Mounting 2 Use Template to Cut Tube Holes in Air Duct 3 Attach Inlet and Exhaust Tubes to Enclosure 4 Mount Enclosure to Duct 5 Attach Duct Detector Sensor to Enclosure 6 Cut Service Entrance Hole and Attach Conduit to Go From Here 2000 Simplex Time Recorder Co Westminster MA 01441 0001 USA specifications and other information shown were current as of publication and are subject to change without notice A Components Detectors and sensors have a temperature range of 32 F 0 C to 100 F C If the HVAC system fails and temperatures within the enclosure below or exceed this temperature range damage may occur to the Use only photo sensors within the enclosure Do not mount this enclosure to a duct in which the air velocity is less than feet per minute outside temperature range in which the Weatherproof Enclosure can be must be between F 40 C and 158 F 70 C Be aware that the temperature range within the enclosure must be between F 0 C and 100 F 37.8 C which is the acceptable range for the 1 shows a three dimensional view of the Weatherproof Enclosure and duct detector sensor As shown in this figure the entire assembly consists of the following components Mounting Gaskets 631 177 631 178 and 631 179 These gaskets create a seal the holes on the rear of the enclosure and the holes on the air duct Weatherproof Enclosure This document includes a full size template that allows you to cut the four air flow tube holes see below on the air duct Air Flow Tubes Four air flow tubes two for the enclosure and two for the air duct help maintain the same air temperature within the duct detector sensor housing and weatherproof enclosure deterring condensation from building up in either the housing or Duct Detector Sensor Housing This document describes mounting the housing to the Refer to the duct detector sensor installation instructions for information on wiring installing the detector sensor Flow Tubes 631 023 and Tube Retainers and 8 screws All are for the Enclosure Detector Sensor and Cover Plate to Enclosure Detector Sensor See Duct Flow Tubes for Duct Housing See Detector Sensor Instructions 1 Three Dimensional View of Enclosure 1 Prepare the Enclosure for Mounting Gaskets to of Enclosure the gaskets provided with the enclosure to seal the tube holes and mounting holes These compress against the duct and the enclosure when the mounting screws are tightened water from entering the enclosure or the duct gaskets are mounted on the rear of the enclosure Refer to Figure 1 for their locations Mount gasket as follows Keyhole Shaped Gaskets Center the large hole in the gasket over the large hole in the Center the small hole in the gasket over the adjacent mounting screw hole Large Round Gaskets Center these gaskets over the two large holes located in the Small Round Gaskets Center these gaskets over the two mounting screw holes as shown of the enclosure the figure Round 631 178 631 179 Round 631 177 631 179 Round 631 178 2 Rear of Enclosure Showing Gasket Locations 2 Use Template to Cut Tube Holes in Air Duct Guidelines Do not mount the enclosure to either the top or bottom surface of an air duct Mount the to a vertical surface only The enclosure can be mounted to a rectangular duct only Do not mount the enclosure to a duct Installing the duct in the vertical position Figure 3B shown below requires a with a minimum size of 18 W by 24 H Installing the duct in the horizontal position shown below requires a duct with a minimum size of 18 H by 24 W Figure 3A indicates the preferred position in which the template and therefore the enclosure be mounted Orienting the template in this position ensures that the duct service entrance faces downward which deters water from entering the duct housing Be aware that the preferred orientation of a duct detector sensor in a weatherproof enclosure is different than the preferred orientation of a duct installed on an indoor duct The enclosure can be mounted in either the horizontal position 3A or the vertical position shown in Figure 3 below Do not mount the enclosure in the position 3C shown on the right of Figure 3 This is the Position not place this edge at top not palce this edge at top 3 Mounting the Template the and Holes the template on the duct and cut the tube holes as follows Scribe a level line on the duct Position the line on the duct at the point where the top of the will be located Align the top edge of the template with the level line scribed on the duct Use duct tape to the template to the duct at all four corners Each of the template four guide holes contains a set of cross hairs that mark the exact center the hole Use a metal cutting hole saw to cut holes in the duct as follows Use a 1 3 8 hole saw to cut the two smaller holes Use a 1 1 2 hole saw to cut the larger holes on next page 2 Use Template to Cut Tube Holes in Air Duct Continued Dimensions the template is lost or destroyed it is strongly suggested that you contact Simplex Technical for a replacement If this is not possible you can cut the holes using the following set of as a guide 5 8 1 4 3 8 DIA PL 13 16 7 16 3 16 1 2 DIA PL 4 Hole Dimensions Enclosure Shown in Preferred Orientation 3 Attach Inlet and Exhaust Tubes to Enclosure distribution kit for the weatherproof enclosure contains two air flow tubes one with holes in it tube and one with no holes exhaust tube These tubes prov